The Battery Simulator 1200 is a 12-cell simulator that is the building block of many of Bloomy’s BMS test platforms. Each cell is individually programmable to sink and source current at 0-5VDC. It is analogous to a battery module, except it is not susceptible to the hazards of real batteries. Since it is isolated to 1,000 Volts, you can combine multiple 12-cell simulators in series in order to simulate a larger pack. It is a commercial off-the-shelf product that is FCC and CE certified and available for international export.

Leading battery & capacitor manufacturers rely on Sonobond’s ultrasonic metal welders to produce precise, environmentally-friendly, high performance foil-to-foil, -tab and -terminal welds; battery pouches & HV terminations. They’re ideal for Lithium-Ion, Ni-CD and Ni-MH battery assembly.

Sonobond invented ultrasonic metal welding in 1960, and our welders, made in the USA, use our patented Wedge-Reed System, which is essential for producing strong, solid-state, highly conductive welds without metallurgical defects. We also developed the first ultrasonic welder to join up to 100 layers of copper or aluminum foils as thin as seven microns, and in just one pulse.

We offer no cost/no obligation sample welds made with your specific materials so you can see the results before you buy.