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eNewsletter
June 2009
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Feature Article
- Stacked Second Level Overvoltage Protectors
Product News
- Saft’s New Smart VHT Ni-MH Modules Specifically Designed for Small,
Off-Grid Renewable Energy Systems
- Tadiran Introduces Cost-Effective, High Energy TLM Military Grade Lithium Batteries
- Low Cost Intelligent Battery Charger for Sealed Lead Acid Batteries
- Summit Expands Family of Tiny, Programmable Switch-Mode Battery Chargers Featuring Fast and Efficient Green Technology
Industry News
- Celgard Seeks Grant from US DOE for Expansion of Electric Drive Vehicle Battery Seperator Capacity
- Planar Expansion Plan Would Jumpstart Advanced Battery Manufacturing
- Valence Technology and Oxygen Sign Supply Agreement
Event Listings
- New Sessions Announced for Battery Power 2009
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| Sponsored Announcement - Click Here to have your company's message featured! |
MEGTEC, a global turnkey supplier of custom coating and drying solutions for applications such as battery electrodes, photovoltaic cells, battery separators, solar films, membranes and clean room processes, has developed a simple, easy-to-use laboratory coating line designed for short production runs. Developed specifically for companies who are involved in the development and testing of lithium ion, lithium sulfur, and silver zinc battery coating formulations, MEGTEC’s coating line offers the capability of producing 200 mm wide cathode and anode samples at speeds up to 3 meters/min.
The modular, one-piece coating line consists of the following equipment:
- Cantilevered unwind and rewind
- Precision coating module with a comma coated
- Convection dryer with two heating zones and impingement nozzles
MEGTEC also offers their pilot lab line with three-zone dryer located in their De Pere, Wisconsin facility. Customers have the ability to test, develop and improve their processes by evaluating system variables and components.
MEGTEC Systems also offers a complete range of pollution control equipment consisting of oxidizers and solvent recovery systems.
MEGTEC Systems Inc.
Contact Jim Nennig
1-800-558-2884 or write to info@megtec.com
www.megtec.com
Yokogawa Introduces the new WT500 Power Analyzer
The WT500 is being added to the Yokogawa line of Digital Power Analyzers as a new Mid-Range product. It offers enhanced features with a large Color LCD Display, single & three-phase models, a basic accuracy 0.1% of reading, direct input of 1000 Vrms & 40 Arms, and a bandwidth of DC, 0.5Hz -100 kHz.
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Stacked Second Level Overvoltage Protectors by Texas Instruments
In recent years there has been an increase in the use of multicell Lithium-Ion (Li-Ion) batteries in various applications such as power tools, uninterruptible power supplies (UPS) and hybrid electric vehicles. In these applications, system safety is a primary concern. A second-level over voltage (OV) protector is a device used to improve the system’s overall safety. They are connected across each cell in addition to the primary protector to check if the battery voltage goes above a prescribed threshold. If an over voltage condition occurs, and the primary protector fails to protect the system, the second-level protector usually blows a fuse or turns on a protection FET to prevent a hazardous condition. The key performance metrics for second-level protectors are total solution cost, power consumption and the maximum voltage that the IC can withstand. Click here to read the full article.
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Saft’s New Smart VHT Ni-MH Modules Specifically Designed for Small, Off-Grid Renewable Energy Systems
Saft, a specialist in the design and manufacture of high-tech industrial batteries, now offers a range of Nickel-Metal Hydride (Ni-MH) rechargeable battery modules specifically designed to meet the needs of off-grid photovoltaic (PV) and wind energy systems. The Smart VHT Module range offers better performance, lower total cost-of-ownership (TCO), improved integration and a better environmental profile than traditional batteries.
Stand-alone renewable energy sources are increasingly popular in applications ranging from street lighting and signage, water supply and irrigation, weather stations and environmental sensors, wireless local area networks and navigation aids. These applications benefit from reliable, maintenance-free, long-life energy storage.
However, renewable energy storage in highly distributed, often remote locations, in uncontrolled environments is characterized by a high number of shallow cycles, with erratic charge current and time, and often under extremes of temperature. Today’s lead-acid storage batteries do not cope well in these conditions, and suffer from limited life, poor reliability and even sudden death, leading to high maintenance and replacement costs.
Despite its higher initial cost, the Ni-MH chemistry of the Smart VHT Module range has been shown to reduce total cost of ownership by 45 percent, or more, when operating over a 15-year period in such applications. This is due to its longer life (typically three to five times), better failure resistance and wider temperature tolerance than lead-acid technology.
The design and production of the VHT range have been optimized to minimize water and energy consumption, reduce the production of greenhouse gases and toxic waste, diminish negative effects on global warming and the ozone layer and curb the unnecessary depletion of natural resources.
The Smart VHT Module enables direct integration of smart electronics, such as seamless charge/discharge management, battery condition logging and accurate state of health indicator, removing the need for separate PV controllers.
Smart VHT Modules are available in 12 V, 24 V and 36 V versions in 10 Ah capacity increments (up to 80 Ah). These modules can also be housed in a ruggedized aluminum casing providing added protection from the elements. They are directly interchangeable with traditional Valve-Regulated Lead-Acid (VRLA) battery modules.
Tadiran Introduces Cost-Effective, High Energy TLM Military Grade Lithium Batteries
Tadiran, a provider in lithium battery technology, has introduced TLM Military Grade Batteries, a family of rugged, high energy lithium metal oxide batteries developed specifically for military and aerospace applications.
TLM Military Grade cylindrical batteries feature an open circuit voltage of 4 V, with a discharge capacity of 500 mAh (20 mA at 2.8V RT), capable of handling 5 A continuous pulses and 15 A maximum high current pulses. These batteries are constructed with a carbon-based anode, multi metal oxide cathode, organic electrolyte, and shut-down separator for enhanced safety. TLM Military Grade batteries also feature low self-discharge and a wide operating temperature range of -40°C to 85°C. These batteries comply with MIL-STD 810G specs for vibration, shock, temperature shock, salt fog, altitude, acceleration (50,000 gn) and spinning (30,000 rpm) and conform to UN 1642 and IEC 60086 standards for crush, impact, nail penetration, heat, over-charge and short circuit, and can be shipped as non-hazardous goods.
TLM Military Grade batteries meet the demanding requirements of single use applications such as avionics, navigation systems, ordinance fuses, missile systems, telemetry, electronic warfare systems, GPS tracking and emergency/safety devices, shipboard and oceanographic devices. These batteries come in a variety of cylindrical configurations and can easily be assembled into custom battery packs to meet virtually any requirement.
Low Cost Intelligent Battery Charger for Sealed Lead Acid Batteries
Aimed at developers of equipment with sealed lead acid (SLA) battery back-up, such as security, fire/safety and telecom/ datacom equipment, Silver Telecom has launched the first environmentally friendly SLA battery charger module capable of maximizing battery life and providing the user with a battery status output.
The challenge for equipment developers using SLA batteries has been providing the three state charging necessary to achieve maximum battery life. Three state charging requires providing constant-current bulk charge, constant voltage bulk charge and constant voltage trickle charge to the battery, depending on its charge state. Additional difficulties arise when battery temperature is taken into account as this can alter the charging voltages applied to the battery.
The Ag102 module has the ability to detect battery condition and temperature and automatically provide the correct voltage levels and type of charge. This maximizes battery life, and provides the most efficient way of charging, with the added benefits of relaying battery status back to the user.
Packaged in a small footprint SIL module, Ag102 is a low cost solution that can also convey significant design time savings, as well as savings in PCB real estate. Designed and manufactured in the UK, and fully RoHS and WEEE compliant, the Ag102 supplements Silver Telecom's extensive range of power, datacom and telecom products.
Summit Expands Family of Tiny, Programmable Switch-Mode Battery Chargers Featuring Fast and Efficient Green Technology
Summit Microelectronics has expanded its third-generation programmable battery charger integrated circuit (IC) family with the introduction of the SMB329. Based on the highly-integrated SMB339 family, the SMB329 integrates additional features, such as “instant-on”, even with a dead battery, and real-time charge current monitoring. Like its predecessors, the SMB329’s parameters are programmable in non-volatile memory for power-up configuration, and in volatile memory for in-system adjustments via the I2C host interface. In addition, high-efficiency switch-mode operation and TurboCharge mode allow for thirty to fifty percent shorter charging times, while reducing thermal dissipation and wasted power by 80 percent. The SMB329 supports all relevant interface (USB2.0, USB OTG, USB charging, etc.) and safety (IEEE1725, JICS8714, etc.) standards, resulting in reduced development time and cost associated with system compliancy efforts. Additionally, the SMB329 supports the industry’s environmental and Green efforts by enabling universal USB charging, eliminating electronic waste while dramatically reducing energy usage.
The SMB329 is based on a 3 MHz, switch-mode architecture, with minimal external components, which allows for very efficient power delivery and extremely compact solution size. High-efficiency operation enables fast charging due to higher output/charge currents, while reduced thermal dissipation improves user comfort and system reliability. Furthermore, Summit’s proprietary TurboCharge patent-pending technology enables high charge current, even from relatively low-power sources. As consumer devices continue to employ larger batteries, the SMB329 reduces charge time for consumer convenience. The SMB329 operates with an input range from 3.5 V to 6.2 V input and safely withstands continuous input over-voltage up to 18 V (non-operating), while protecting downstream circuitry. The SMB329 is offered in a 2.3 mm by 2.0 mm, 20-ball, lead-free chip-scale (CSP) and in a 4x4 QFN-24 package with an operating temperature range of –30°C to 85°C. Available now in production quantities, the SMB329 is priced at $1.15 each in quantities of 10,000 units.
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Celgard Seeks Grant from US DOE for Expansion of Electric Drive Vehicle Battery Seperator Capacity
Celgard, LLC, a wholly owned subsidiary of Polypore International, Inc. and a global supplier of microporous separators used in lithium-ion batteries, recently submitted an application for grant funding under the US Department of Energy (DOE) Electric Drive Vehicle (EDV) Battery and Component Manufacturing Initiative. Celgard is seeking federal funds through this grant initiative to increase its lithium-ion battery separator production capacity in the US. The proposed capacity expansion would be implemented at Celgard’s existing Charlotte, N.C., facility and at an additional manufacturing facility that would be built at a second US location in the Southeast. This expansion would result in the creation of hundreds of new US jobs for both Celgard and its suppliers and contractors.
Celgard separators are primarily used in lithium-ion batteries for personal electronic devices such as notebook computers, mobile telephones and digital cameras, as well as for power tools, reserve power and electricity grid storage systems and EDVs. The DOE-managed grant initiative is part of the American Recovery and Reinvestment Act of 2009 (ARRA) and provides up to approximately $2 billion in federal funding to support the creation of American jobs while promoting the development of US-based advanced battery production for the EDV market.
Planar Expansion Plan Would Jumpstart Advanced Battery Manufacturing
A plan to jumpstart the manufacture of its advanced batteries for hybrid electric vehicles by Orlando-headquartered Planar Energy Devices could produce hundreds of high-wage jobs in Central Florida. Support for Planar’s application for a share of federal stimulus dollars, which is available through the US Department of Energy’s allocation for battery manufacturing, came in May from the Florida Governor’s Energy Office.
“The Obama administration has targeted battery manufacturing as a priority for helping rebuild America’s economy and a path to renewable energy independence,” said Planar CEO Scott Faris, whose company has an exclusive contract to purchase an existing lithium ion battery manufacturing facility in Phoenix Commercial Park in Gainesville, built in 1997 at a cost of more than $150 million but shuttered last year due to the economic crisis.
“This facility is now a strategic national asset, as it is the largest rechargeable battery manufacturing facility outside of Asia. We can have it up and running and producing batteries in weeks, and it gives us the capability to immediately address the needs of customers, from automotive manufacturers to defense contractors, who currently rely heavily on batteries made off-shore. While there are other facilities being planned to address these needs, this facility gives Planar and the US a jumpstart on addressing the immediate, high-volume demands many companies have for energy storage product requirements,” said Faris.
Planar has asked the State of Florida’s support for a proposal it submitted to the Department of Energy, seeking $56 million in stimulus funds set aside for moving batteries into high-volume production. “Facilities such as this are a key component of the country’s renewable energy strategy, as well as critical for defense and security purposes. As part of the stimulus bill, the US Department of Energy has targeted $2 billion in competitive grants to companies to build facilities exactly like the one we already have in Alachua,” said Faris.
Valence Technology and Oxygen Sign Supply Agreement
Valence Technology, Inc., a manufacturer and supplier of lithium iron magnesium phosphate energy storage solutions, has been named as a supplier of battery systems to Oxygen SpA of Padua, Italy. Oxygen develops and markets a range of light electric vehicles and has targeted the European postal delivery service market with its zero-emission electric-powered CargoScooter.
The three year supply agreement is for the supply of Valence battery systems to support Oxygen's sales of its electrically powered scooters to its customers, including those in the postal delivery market.
Oxygen scooters for Europe boast Italian engineering and design and are assembled by its partner Peugeot Motorcycle (PMTC), part of the PSA Group, in France. Oxygen has announced that by 2010 it expects to double its supply to Swiss Post, Correos (Spain) and Poste Norge as well as its other main institutional customers. Oxygen is also considering entry to the US market with potential production to be carried out in North America.
The Oxygen Cargoscooter powered by Valence's batteries is significantly less costly to operate and maintain than equivalent petroleum powered vehicles. It can run up to 74 miles on a single charge and reach a top speed of 45 km/hour while carrying cargo of up to 200 lbs. The model continues to find favor with the main European private and institutional delivery companies, including postal delivery, food and grocery delivery, courier services and law enforcement.
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Battery Power 2009, October 20-21 in Denver. Colorado, has added new sessions to the already stellar line-up. The conference will address the latest trends and technologies to help you stay current in this rapidly changing industry, with more than 30 presentations from industry-leading companies.
New Sessions Include:
Battery Charging a Key to Improving Efficiency of Electric Cars
Morten Schøyen, Chief Marketing Officer • Eltek Valere
Cradle-to-Grave Clean Lithium-Ion Batteries
Neil Maguire Vice President, Business Development • Imara Corp.
Boosting Ultracapacitor Performances with Nanostructured Carbon Electrodes and Environmentally Friendly Ionic Liquid Electrolytes
Wen Lu, Ph.D., Senior Research Scientist, Energy Storage Program Manager • ADA Technologies, Inc.
Diagnostic Analysis, Modeling and Prediction of Capacity Loss in Li-Ion Cells
Kevin L. Gering, PhD, R&D Scientist and INL Technical Lead for DOE-ABR, Energy Storage & Transportation Systems • Idaho National Laboratory
A Novel Dynamic Reconfiguration Approach to Improve the Performance of Multicell Battery
Jiucai Zhang, Department of Computer and Electronics Engineering • University of Nebraska - Lincoln
Song Ci, PhD., EE, Department of Computer and Electronics Engineering • University of Nebraska - Lincoln
Impact of Battery Pack Insertion and Removal on System Side Fuel Gauge
Ming Yu, Application Engineer, Battery Management Solutions • Texas Instruments, Inc.
Kim Hsu, Technical Marketing Manager • World Peace Industrial Co, Ltd.
Pervasive Power: Integrating Energy Storage for Point of Load Delivery
Steve Grady, Vice President of Marketing • Cymbet Corp.
Click here to view the preliminary program, including the more than 20 presentations that have already been announced: http://www.batterypoweronline.com/bppt-conf09/bp09_program.php.
Register today for only $595! That is a savings of $300 from the full conference price. Register two people for $495 each or three people for $395 each. Click here to register.
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The May/June issue of Battery Power Products & Technology magazine includes the latest new products entering the market, industry news as well as feature articles including:
- Fuel Cell / Battery Combination Provides Sustainable, Green Solution for Extended Runtime in Telecom Applications
- Assuming Responsibility for E-Waste Through Recycling: Emerging Issues with Product Stewardship Initiatives
- IEEE 1625 Battery Standard: Recent Changes to Improve Safety
- Plug-In Hybrid Electric Vehicles in Stimulus Act: What’s in Store for the Battery Industry?
- One Company’s Journey to Go Green
- Green Technologies & Initiatives
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| Upcoming Industry Events - Click Here to view full Calendar |
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1-4 - UTC Telecom, Las Vegas, Nev.
8-9 - Advanced Automotive Battery Conference 2009, Long Beach, Calif.
25-27 - Battery China 2009, Beijing, China
Storage Week
July 13-16
San Diego, Calif.
Three meetings. Four days. Billions of dollars at stake. That’s Infocast’s Storage Week, the place to connect with the heavyweight players of energy storage. Join us in San Diego on July 13-16 as government agencies, utilities, renewable energy companies, independent power producers and other key decision-makers seek to grab their share of the billion dollar energy storage market and lead the charge in what some call the fundamental reshaping of the power industry.
Following on the heels of last year’s sold-out event, the expanded programming of Storage Week promises to be the ultimate networking event of the year for anyone with a stake in the integration of storage into the grid.
For more information, visit www.infocastinc.com/storageweek.
BATTERIES 2009
September 30th – October 2nd
CANNES – Mandelieu, France
BATTERIES is the preferred meeting venue between raw materials suppliers, electronic devices suppliers, battery manufacturers, environment and recycling specialists and battery users. BATTERIES 2009 includes good blend of keynote sessions, panel discussions and case studies with different workshops. You will be able to catch in depth and targeted information on fuel cells, new products & development and power management. BATTERIES 2009 will dedicate 3 days to analysing: “How to bridge the gap between power needs and what the market offers today while still providing safe solutions.”
Come and meet your customers, your suppliers, your competitors and your partners at BATTERIES 2009.
For more information contact Richard Veyrac or visit www.batteriesevent.info.
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