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Battery Power 2007 - Program Schedule

AltairnanoAmerican Power ConversionBoundless Corp.EaglePicher Medical Power Electro Energy, Inc

ElectrovayaFirefly Energy Front Edge Technology, Inc.Frost & SullivanGEM Power, LLC

Hawaii Natural Energy InstituteHybrids-PlusIntersilLeeds Lithium PowerMicro Power Electronic

Microchip Technology, Inc. Microsun Technologies, LLC Midtronics, Inc. Miyachi Unitek Corp.

Mobile Power Solutions Nanoexa NEXcell Battery Co. LtdPortable Rechargeable Battery Association

PowerGenix ProtoFlex Corp. Pure Energy Visions, Inc. RBRC Shanghai ShiLong Hi-Tech Co., Ltd.

SmartSpark Energy Systems Southwest Electronic Energy Corp. SYNergy ScienTech Corp.

Technical Materials, Inc.Texas Instruments The Montior Group • University of Nebraska-Lincoln

Valence Technology World Energy LabsZinc Matrix Power

Three Tracks Will Be Running Simultaneously

Wednesday, June 6th

8:30 Welcome and Introductions

8:35 Keynote
World Rechargeable Battery Industry - Present And Future Markets for Rechargeable Batteries
This presentation highlights current and future trends for the rechargeable battery market in terms of opportunities, market size and end user applications. The presentation will cover key energy storage solutions including lead acid batteries, lithium based batteries, nickel based batteries and alternative energy storage solutions.
Farah Saeed, Senior Consultant, Frost & Sullivan

9:25 Featured Presentation
Lithium-Ion Batteries: Under the Regulatory Microscope
Lithium ion cells and batteries increasingly face regulatory scrutiny from federal and international regulators, including the US Consumer Products Safety Commission, the US Department of Transportation, the United Nations Subcommittee of Experts on the Transport of Dangerous Goods, and the International Civil Aviation Organization. As the demand and use of lithium ion batteries expands, regulatory oversight and media attention will inevitably increase. The Portable Rechargeable Battery Association (PRBA) and its members are leading the effort to address safety concerns raised by US and international regulatory authorities. PRBA's goal is to ensure that these authorities understand that unnecessary and burdensome restrictions could inhibit innovation and advancements in lithium ion technologies.
George Kerchner, Executive Director, PRBA

10:00 Networking Break, Exhibit Hall Opens

10:45 -12:30
Portable Power Track

XL Rechargeable Alkaline Batteries – A Well Kept Secret
Rechargeable alkaline batteries have received renewed interest due to the need for a low cost rechargeable battery system that can be manufactured in the fully charged state and keep its charge for several years without the need to charge. NiCd batteries will be banned by the year 2008 in Europe. Rechargeable alkaline batteries contain no toxic mercury or cadmium and also no nickel compounds, therefore making it the most environmentally benign battery system on the market today and a suitable replacement for NiCd in many applications. This presentation will discuss the progress of XL rechargeable alkaline battery performance achieved since its launch in 2005 and provide an outlook were this technology is heading. Special charging aspects for consideration when using rechargeable alkaline batteries will presented as well.
Josef Daniel-Ivad, Vice President, R&D, Pure Energy Visions, Inc.

Renewed Nickel Zinc Battery Power Source for High Rate Applications
Many diversified battery technologies exist today that support a myriad of portable and stationary applications. Battery systems such as lead acid and NiCD technologies have been serving these applications for many years. With the recent spectacular growth of portable electrical devices new battery technologies such as Li-Ion have been develop and introduced to better address these demanding device requirements. Unfortunately, shortcomings exists with these battery systems. Concerns, such as fire safety, hazardous material, power delivery and life expectancies still loom over current battery technologies. PowerGenix sealed rechargeable, Nickel Zinc battery has transformed an old battery with new technology infusion. With the performance, reliability and environmental friendly features presented by this advanced new Nickel Zinc battery technology the transition from NiCD and NiMH for many applications will be imminent in the near future. The presentation will review new developments that have been integrated to the fundamental electrochemical system. Product design and manufacturing outline will be reviewed. An array of performance characteristics will be exhibited with comparison to other standard battery systems.
Joseph Carcone, Vice President Business Development, PowerGenix

Silver-Zinc: A Rechargeable Battery Technology for Portable Electronics
Silver-zinc batteries are known for their high volumetric and gravimetric energy densities, low self-discharge and excellent power density. The aqueous chemistry of silver-zinc batteries represents an alternative to the non-aqueous chemistry of present commercial lithium-ion and lithium polymer batteries. This presentation will discuss the performance and safety characteristics of silver-zinc batteries in applications such as cellular phones and notebook PCs.
Ross Dueber, Ph.D., President and CEO, Zinc Matrix Power

10:45 - 12:30
Power Management Track

Design Considerations in High Voltage Battery Based Systems
This presentation will provide an in-depth look at the challenges involved with developing rechargeable high voltage / high power lithium based battery packs that are used in applications such as power tools, mobility products and battery back up systems. We will analyze the requirements of the system and battery pack as well as the interactions between them during the charge and discharge phases. Special attention will be given to the safety requirements of these packs. Comparisons will be drawn between the previous generations of battery packs and the new generations of lithium based battery packs and the impact on the charge and discharge technology requirements.
Michael L. Coletta, Principal Engineer, Intersil

Gauging Accuracy Comparison Between Coulomb Counting and Impedance Track Gas Gauges
The battery operated devices with their expanded features and functionality require increased power demands. The battery must provide more and more energy as well as longer run-times. The accuracy of the battery’s gas gauge is as important as the power-conversion efficiency and battery capacity. If the battery gas gauge has ±10 percent accuracy, the system only uses 90 percent of the battery’s energy to prevent loss of critical data. This is equivalent to 10 percent battery capacity, or run-time loss. However, the battery’s useable capacity is dependent upon its discharge rate, temperature, aging and self-discharge since the battery termination voltage is related to the battery impedance and discharge rates. The battery impedance is quite dynamic and is function of the aging, state of charge and temperature. This presentation will discuss the test results for the traditional coulomb counting and impedance track based gas gauge without a learning cycle over 50 cycles and through entire useful life of the battery. It is shown that monitoring battery impedance significantly improves the battery gas gauge accuracy and extends the battery runtime.
Yevgen Barsukov, Jinrong Qian, Chase Richard, Texas Instruments

Using Continuous Discharge Balancing to Maximize Capacity, Life and Safety of Large Li-Ion Battery Packs

Cell balancing for large Li-Ion battery systems is critical in providing Li-Ion’s expectation of reliable high capacity, extended life, and no compromise safety. This presentation will show that cell balancing only during charge is inadequate to fulfill the expectations of large high reliability batteries. A new continuous balancing method will be described that uses off-the-shelf components, is robust and is relatively inexpensive. This new method meets the expectations and requirements of large cell count Li-Ion battery systems including large series count systems.
David White, Electrical Engineer, Southwest Electronic Energy Corp.

10:45 - 12:30
Research & Development Track
Improved Performance and Safety in Lithium Ion Batteries
Commercialization of new materials and designs within existing form factors is key to development of the new generation of high-power/high-density batteries necessary for the burgeoning HEV market.  The power tool category is the ideal proving ground to demonstrate proof of concept because the market demands solutions that constantly push the envelope of performance and because batteries with increased performance can be easily integrated into devices for sale and in use today.  Underlying the advancement of new batteries for the power tool category are new methods in the development of nanotechnology energy storage devices.  This presentation will examine how new methodologies and nanomaterials will deliver on the long-term vision of design and materials innovation through near-term performance improvements that shatter current industry norms for safety, ecology, power and profitability.  
Sujeet Kumar, Director of Technology, Nanoexa

High Safety and Reliability of the Li-ion Polymer Battery with Gel Electrolyte
The basic principles and the experiments of preparing Gel-type LIPB will be briefly introduced. To illustrate the differences between two most known LIPB manufacturing technologies, the gel-type and the Bellcore-type, we scrutinized step by step their processes and the key materials used, which were listed in a comparison table. Finally, the evidence underpinning the argument that the gel-type LIPB must be safer than its counterparts with conventional liquid electrolyte will be shored up by the outcomes of a series of safety and reliability tests conducted on an array of gel-type LIPB product vehicles.
James Pan, Special Assistant to President, SYNergy ScienTech Corp.

Advancements in Nanoscale Lithium Titnate Oxide Material
Altairnano has developed a nanoscale lithium titanate oxide (nLTO) material for use in lithium ion rechargeable battery negative electrodes. Altairnano has created and delivered the NanoSafe battery that utilizes its nano lithium titanate technology. This presentation will focus on the most recent nLTO performance results as well as provide a description of the performance characteristics of nLTO technology in commercial applications including EVs, HEVs, stationary power applications and others.
V. Evan House, Ph.D., Director of Advanced Materials and Power Systems, Altairnano

12:30 Lunch

1:45 - 3:00
Stationary/Telecom Track

The Demand for High Reliability Energy Storage Systems
In spite of rapidly advancing energy storage technologies, the lead-acid battery remains the prime energy storage system in the majority of high-demand facilities. With the increasing reliability demands, monitoring and managing these battery strings have taken on an ever-increasing importance. This presentation will help the participants to understand the IEEE 1491 "Guide for Selection and Use of Battery Monitoring Equipment in Stationary Applications". An overview of the Guide, and a discussion of some of the newer techniques in monitoring and managing battery systems in stationary applications will be presented.
Dan Lambert, Systems Engineer, American Power Conversion

Industry Application with Telecom Examples
Off-line discharge testing is labor, time and capital intensive, and also removes the availability of the reserve energy in the battery from the critical process. Learn the pro’s and con’s of on-line Ohmic testing either in lieu of, or in conjunction with off-line discharge testing, and ways to collect, analyze and trend battery test result data to increase accuracy of predicted battery life and run times. New developments will be discussed that have produced software that will take data from both hand-held testers as well as remote test and monitor systems from multiple vendors to add value to the retro fit telecom application and new installs too.
Tony Andrews, Director, Global Product Manager, Midtronics, Inc.


1:45 - 3:00
Portable Power Track

Responsible Battery Recycling in the US and Canada
This presentation will address why rechargeable battery recycling is no longer a luxury, but a necessity.   It’ll cover topics such as Federal and State laws, including the newly implemented laws in California and New York City.  In addition, the presentation will explain how RBRC can provide the proper solution to ensure that companies are in full compliance with these laws.  With various recycling plans tailored for every partner, RBRC has made it easy for everyone to get involved.  The attendees will get an overview of how the program works, program promotion via public education, and the impact RBRC’s program has made. With e-waste attracting more attention, it is now the time to make the environmental commitment to act as responsible recyclers.
Ralph Millard, Executive Vice President, RBRC

A Scientific Approach to Choosing a Battery Chemistry for a Specific Application
Choosing a battery for an application begins with a review of the application requirements. The three major areas of focus are electrical, mechanical and environmental. Within each area we review the specific requirements and prioritize them based on importance. Each of the critical parameters is given a weighting value. Individual battery chemistries are rated for the parameters chosen. These ratings are then used in a Factorial Analysis for the specific application. The batteries with the highest scores in the Factorial Analysis are next run through a Decision Tree as a sanity check to ensure that their high scores are congruent with being chosen as the battery chemistry of choice, in particular based on the most important parameters. Spider (or radar) charts, decision trees and factorial analysis data will be presented for an example based on a medical application.
Marc Juzkow, CTO, Mobile Power Solutions 

1:45 - 3:00
Manufacturing Track

Advances in Resistance Welding Technology Offer Improved Weld Quality and Reliability for Battery Manufacture
The resistance welding of battery connections and battery packs has been traditionally completed by Capacitance Discharge and AC welders. These Open Loop welders deliver the same weld energy each time with no adjustment for resistance changes due to variations in part fit-up, electrode wear, electrode position and spacing. Therefore welds are not optimized, the process is not in control and any weld fault corrective action is typically an arbitrary increase in weld current or time. Inverter technology is Closed Loop, providing dynamic feedback to the welder during the weld to ensure that the same heating effect is delivered according to the resistance of the weld. Variances in the weld set-up can be accommodated. This reduces scrap, downtime, set-up time, weld strength variance, operator dependence and offers increased weld reliability, accommodation of weld setup and capability of weld data collection. This presentation introduces inverter technology and its implementation, clearly defining the benefits with specific application examples.
Geoff Shannon, Product Manager, Miyachi Unitek Corp.

Weldable, High Conductivity Cell Interconnect Materials
Interconnect ribbons between cells in power packs have traditionally used nickel ribbon. Nickel ribbon is less than ideal for this application due to its low conductivity and volatile cost. Development work at Technical Materials Inc. and at several battery manufacturers and welding equipment producers have resulted in a body of work which characterizes a variety of multi layer clad ribbons. These materials are capable of significantly increasing the current carrying efficiency of ribbon through the use of high conductivity copper and aluminum laminates. A matrix of conductivity, weldability and corrosion performance is provided for the various compositions. Also, an economic model compares intrinsic costs for nickel and several composite ribbon compositions.
Joseph G. Kaiser, VP- Product & Market Development, Technical Materials, Inc.

3:20 - 4:30
Portable Power Track I

Challenges and Solutions for Manufacturing Lithium-Based Solid State Thin Film Batteries
The high cycling capability and long shelf life of Lithium-based, solid state, thin film batteries (LTFBs) hold great promise for use in a variety of portable, light-weight, small-footprint applications. However, manufacture of the required volumes and higher power densities offers challenges that must be overcome before LTFBs are able to meet market needs. This presentation will evaluate these market needs in terms of current thin film solid state battery technology and production methods vis á vis the cost models and market requirements for battery performance. In addition, we will explore solutions to enable manufacturers to better meet these market requirements.
Pawan Bhat, Chief Technical Officer, ProtoFlex Corp.

Solid-State Thin-Film Batteries
Front Edge Technology Inc. (FET) has been developing rechargeable solid-state thin-film batteries since 1998. FET’s high-energy-density batteries are constructed by stacking a series of thin-film cells, each fabricated with thick cathodes and thin substrates. FET has successfully produced individual cells with energy densities exceeding 800Wh/L. By stacking these cells, FET can provide batteries with capacities from 10mWh to 2Wh, in volumes ranging from 0.1 cm3 to 10 cm3. The status of FET’s manufacturing capability, the technology for producing high- energy-density cells, and the details of some of the medical batteries will be described.
Simon Nieh, CEO, Front Edge Technology, Inc.

3:20 - 4:30
Automotive Track

Lithium Ion SuperPolymer Technology for EV and PHEV Applications
Electrovaya has been developing high performance battery systems for powering EVs and PHEVs.   Electrovaya's MN series cells gives an improvement of about 30 to 50 percent over Electrovaya's phosphate technology, with comparable safety characteristics.  The MN series cells have been designed into batteries for a number of transportation applications. Design direction for small vehicles with a range of 200 miles as well as delivery vehicles with a range of 100 miles will be described.  Recent modification of the technology to provide 7 to 10 kWh packs for the HEV and PHEV market will also be described.  The polymer technology allows production of different size cells for different applications. For large systems typical cells are from 25 Ah to 100 Ah.
Sankar Das Gupta, CEO, Electrovaya

Using Incremental Capacity Analysis to Probe State of Health of Batteries in Traction Applications
Probing state of charge (SOC) and state of health (SOH) of a battery is of paramount importance in battery applications, particularly for traction applications such as those in hybrid electric vehicles where duty cycles are sporadic in nature. To date, few numerical approaches are being used for SOC and/or SOH estimations in automotive applications. Recently, we began to employ a few evaluation techniques and diagnostic analyses to develop a set of reliable tools to determine SOC and SOH in several commercial Li-ion battery chemistries. In this presentation, we will discuss the application of the incremental capacity analysis for capacity fade determination and as a tool to probe the SOH with experimental test data, especially for traction applications. Several examples of how this technique can be used to determine the sources of capacity fade and quantitatively monitor the SOH will be presented.
Bor Yann Liaw, Hawaii Natural Energy Institute

3:20 - 4:30
Portable Power Track II

Super Capacitors - The Next Rechargeable Battery?
This presentation will explain the use of super capacitors as an energy-storage medium, using a solar-based emergency power reference design as an example. The goal of the system is to provide continuous power to the emergency system during both day and night hours. The design will show how super-capacitor-based storage will be tasked with automatically charging when energy is available, providing power when energy is not available from the solar panels and providing short-term support panel support in times of high current draw. Switch-Mode Power Supply (SMPS) technology will be used for the solar panels’ power loading and charge/discharge systems.
Keith Curtis, Principal Application Engineer, Microchip Technology, Inc.

Mitigating ESD and EMI Problems in Battery Pack Electronics Design
Battery pack electronics have become critical components in battery operated systems. Electrostatic discharge (ESD) usually occurs during the battery pack insertion. In addition, with the increased use of wireless devices, electromagnetic interference (EMI) has also become a potential issue for portable battery packs. This presentation first discusses a general model for battery pack cells, electronics and the pack connector. It traces the flow of the current during an ESD hit and an attack by heavy RF field intensity. Then, several design practices are presented to bypass ESD hits or RF away from critical circuits. Proper circuit design and layout will be discussed.
Doug Williams and Jinrong Qian, Texas Instruments

4:30 Cocktail Reception

Thursday, June 7th

8:30 Welcome

8:35 Keynote Presentation
Battery Market and Manufacturing Trends
Hear the results from a new market survey and discover the latest areas of growth.
Hitendra Patel, The Monitor Group

9:25 Featured Presentation
OEM Battery Requirements - Panel Discussion
This panel will consist of consumer product OEMs that will discuss their products and the battery needs and requirements to keep the products operating.
Steve Heizer, Lead Battery Engineer, Hewlett Packard
Dick Anson, President, DO Enterprises
Dean Perkins, President, Southwest Electronic Energy Group
Curtis Ashton, Senior Staff Power Tech Support Engineer, Qwest

10:00 Networking Break, Exhibit Hall Opens

10:30 - 12:15
Manufacturing Track

High Capacity, High Performance Battery Pack Designs Made Easy
Lead by the electronic industry’s growing demand for higher capacity battery packs with optimal performance, the battery industry has made significant progress to produce battery packs that can meet these mounting demands. In this session, we will provide specific information on how manufacturers can quickly, easily and reliably produce a wide variety of safe, high capacity battery pack designs with high rate capability, high energy conversion efficiency, high cycle life and long service life.
Joel Sandalh, Vice President of Engineering and Product Development, Valence Technology

Reliable Power Sources for Mission Critical Applications
Battery pack reliability has been neglected in academic literature and ignored by cell manufacturers and battery pack assemblers alike. The battery pack is a complicated system consisting of electronics, mechanical parts and the electrochemical cell. A rechargeable battery cell is subject to wear; it experiences a loss of capacity over time, and its end of life occurs by definition at 80 percent capacity after approximately 500 cycles. What, however, is the probability of a battery pack's failure as a whole?
As Li-ion battery packs replace sealed lead acid batteries in industrial applications, they become more complex. The number of connections between cells rises with serial-parallel topologies more rapidly than the number of cells. It is proposed that parallel strings may be used to increase reliability by providing redundancy. Yet that increases the number of parts. To numerically compare the reliability of different topologies, analytic solutions must be derived, based on developed reliability diagrams and established probability density functions. After a review of the issues and industry standards in battery reliability, Micro Power Electronics will present a comparison of the reliability of redundant parallel cell strings. The results of this investigation, analysis of redundancy options, their technical implementations, and their economic practicality, may be of interest to the battery community and of particular importance to the developers of mission critical equipment.
Dr. Robin Sarah Tichy, Micro Power Electronics

Battery Hybrid Technology in Military Applications
MicroSun's development of a high-power battery for use by the Air Force in non-conventional environments was completed in the fall of 2006 and resulted in a high-power battery (25.9V 9.6Ah) to be used with an internal charger and SMbus fuel guage. The battery can be used in low temperature environments and has an internal heater, which activates when the temperature falls below -20C, so that it can be discharged at low temperatures. MicroSun's Peter Tamborrino explains how MicroSun achieved these results and the testing completed to meet military specifications.
Peter Tamburrino, Director of Sales, MicroSun Technologies LLC

10:30 - 12:15
Battery Management Track

Battery Management Technology
GEM Power LLC has developed a Total Battery Management System (TBMS) that allows the battery to control the charger through continuous and real time data collection. By combining the sciences of batteries and electronics with software analysis and control, this approach to battery charging becomes totally automatic. Battery type, the effect of environmental conditions, charging rate, and termination voltage are automatically determined without interaction from the user. The results of independent Navy testing have shown that the core charging technology can charge batteries four to eight times faster with increased battery life when compared to standard laboratory charging and conditions, and is applicable to any rechargeable battery chemistry.
John E. James, President and CEO, GEM Power, LLC

Tracking Battery Life: A Dynamic Method to Improve Life & Efficiency in a Multi-Battery System Application
The presentation will examine some of the existing methods adapted by power management systems for multi battery scheduling during discharging to improve system operation. A comprehensive model to track each battery’s life from the first charge/discharge cycle to the battery’s end of life will be presented as a dynamic method for battery power management. Tracking the battery’s life will lead to prediction of future battery performance and will result in increasing battery life and improved system efficiency and operation.
Mahmoud A. Alahmad, Assistant Professor, University of Nebraska-Lincoln

10:30 - 12:15
Automotive/Medical Track

Advancements in Lead-Acid Batteries for the Plug-In Hybrid Electric Vehicle Market
This presentation will introduced the first significant advancement in lead-acid batteries in nearly 150 years, and discuss how this new technology will make the lead-acid battery a viable option for the plug-in hybrid electric vehicle market.  The focus of the presentation is on the research and development the Firefly team has performed and will continue to do leading up to the manufacture of the first batteries for market that are scheduled for shipment in the fourth quarter of 2007.
Kurt Kelly, Chief Technology Officer, Firefly Energy

Remote Power Needs in the Transportation Industry
The presentation will discuss the need for highly reliable, highly available, maintenance-free remote power in the transportation industry, and will include testimonials from employees of Caltrans, the State of California Department of Transportation.
Brian Precious, Business Development Manager, SmartSpark Energy Systems

Lithium Ion Cells for Implantable Medical Devices
The implantable medical device market presents numerous opportunities for growth and it is essential to be prepared to meet the increasing demand. This presentation will outline improvements on existing chemical systems in terms of cycle life, shelf life and rate capability with the objective of being used in future implantable medical applications.
Sherri Edwards and Li Feng, EaglePicher Medical Power

12:15 Lunch

1:30 - 3:15
Automotive Track

Batteries in Plug-In Hybrid Conversions - Safe Li-Ion Cells, Management Techniques and Performance Analysis
In 2006 the public became suddenly aware of plug-in hybrid electric vehicles as an astute solution to environmental issues, international politics and peak oil fears. While many are aware of the 100 mpg range and reduced CO2 emissions of PHEVs, few have actually looked at the required technology. In particular, PHEV batteries can be expensive, bulky, short lived and downright dangerous. This presentation will describe how Hybrids Plus addressed these issues, by using safe and long-lived A123 Li-Ion cells, clever battery packaging, effective cell thermal management, integrated battery management, sophisticated algorithms and a Power Factor Corrected charger.
Davide Andrea, Vice President of Engineering, Hybrids-Plus

Go Longer, Smarter, and Safer: Advancements in Lithium-ion Battery Packs for Electric Vehicles
Boundless is on an accelerated track to advance the commercialization of its US Air Force R&D-developed modular lithium-ion battery packs for electric and hybrid electric vehicles. The focus will be the advancements and associated issues related to working with OEMs to support their specialty vehicles, all of which have varying requirements for battery power. Key discussion points will be: creating large–format lithium-ion batteries from small 2 Ah, 18650 cells, ensuring safe operation of the lithium–ion pack under all operating conditions, and technological challenges to use lithium-ion batteries in various types of small (not mainstream auto) vehicles.
Phil Lyman, President, Boundless Corporation

Design, Testing and Manufacturing of Rechargeable Bipolar Wafer Cell Batteries for Plug-In Hybrid Vehicle Applications
Electro Energy Inc. (EEI) has developed a patented bipolar architecture for batteries. The design is based on flat wafer cells. The cells use conventional materials and offer increased power and energy densities and projected manufacturing cost savings. Electrode thickness is varied for batteries with increased energy or increased power. EEI has developed a demonstration plug-in hybrid electric vehicles PHEV using the Toyota Prius as the test bed. The EEI PHEV utilizes a bipolar nickel metal hydride battery system, consisting of six modules containing 6.0 kWh of energy storage, and gives the vehicle an all-electric range of approximately 20 miles. Data from the road testing of the bipolar NiMH PHEV will be presented, as well as results from subscale bipolar Li-ion testing.
James Landi, Electro Energy, Inc.

1:30
Stationary Track
Eliminating Battery Failure - Two New Leading Indicators of Battery Health
In the backup power industry, reliable power is a must. A large and growing installed base of lead acid batteries supply mission critical power to hospitals, banks, mobile telecommunication sites, receiving and transmission utility sites, and countless other industrial and commercial installations. Despite the importance of these mission-critical, backup power systems remaining healthy, in most cases customer testing of their systems does not accurately show battery health. The World Energy Labs' Interrogator ElectroChemical battery analyzer is the only battery testing solution available today for the Energy Storage and Power Conversion industries with the ability to accurately measure both the electrical and chemical state of a battery.
Dr. Kurt Salloux, CTO, World Energy Labs

1:30 - 3:15
Manufacturing Track

New Electrolyte Chemistries and Their Manufacture
Leeds Lithium Power has developed a Polymer Gel Electrolytes (PGE) based on polyvinylidene fluoride (PVDF), lithium salts and appropriate solvent systems. The solid PGE has been shown to form tough, rigid films with conductivities approaching 10-2 S/cm. Cells have been produced using an extrusion lamination process, whereby the PGE acts as both the electrolyte and separator, facilitating the roll-to-roll production of thin film batteries of thickness less than 250µm.
Ian Ward,CEO, Leeds Lithium Power

Manufacturing of Standard and Advanced Nickel Metal Hydride Batteries
Upon the demand of cordless devices, rechargeable battery has become a necessary component for many products. Because of the safety, cost, and environment issues, rechargeable nickel metal hydride (Ni-MH) battery is used for various portable equipments. Due to the market demand, advanced type Ni-MH batteries such as high temperature, low temperature, high rate and low self discharge were developed for various applications. The widely use of the rechargeable batteries cause more safety and reliability attentions on the manufacturing of the batteries. Without a proper battery design and a good manufacturing process, both safety and reliability goals will not be achieved. In this presentation, the battery design, quality control, the manufacturing of both the standard and the advanced Ni-MH batteries will be introduced.
David H. Shen, Ph.D., CEO, NEXcell Battery Co. Ltd

The Development and Application of Ultra-Capacitor Separators
Scientists and industrialists are paying more attention to the harm to the environment, climate and human life caused by “green house” and air pollution. It is said that 25 percent of air pollution is brought by exhausted gas of automobiles, therefore, one of the most popular measurements to decrease air pollution is by developing EV or HEV. The key issue of the EV or HEV is power supply. The ultra-capacitor is one of the possible choices of the power supply. This presentation introduces the radiation grafting technique and characteristics of laminated separator to meet particularly the specification of the ultra-capacitor.
Jirong Dong, Shanghai ShiLong Hi-Tech Co., Ltd.

 

3:15 Conculsion of Battery Power 2007

 



 

 
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